Abstract: The increasing labor costs promote automation and intelligence the important path for transformation and upgrading for spinning enterprises. Wuhan Yudahua Textile and Garment Group have invested in a full-process automatic spinning workshop with 100,000 spindles capacity of 100% domestic spinning machines, equipping with a complete set of domestic automatic, continuous and digital cotton spinning equipment. With the help of the “e” system, quality management system, intelligent environmental control system of Jingwei Textile Machinery Co., Ltd, the workshop established a new intelligent manufacturing model with high quality, high efficiency, independent control, remote operation and maintenance. In doing so, the demonstration application of the whole process of intelligent spinning can be realized, including fully intelligent spinning equipment, uninterrupted logistics, intelligent recycling of reusable cotton waste, and full information connection. The defective rate of products was reduced by 61.54%; the production efficiency was increased by 24.4%; the cost of operation was reduced by 32.67%; the cycle of product upgrading was shortened by 40%; the labor per ten thousand spindles was reduced by 72%; the energy consumption per unit output value was reduced by 17.5%. It broke the monopoly of foreign top-level intelligent spinning technology, solved the industry pain points such as high employee cost, high operation cost, high energy consumption per unit, and poor product consistency.

Key words: intelligent spinning workshop; full process; new pattern; demonstration application